The first fix and second fix building works the are stages in your project when your house finally begins to turn into a home. They take place after the shell of your project is wind and watertight, which means the key features such as plastering, wiring electrics and insulating can get underway.
The internal works are collectively referred to as first fix, which is essentially the infrastructure prior to the walls being plastered. The second fix is therefore when all the visible fittings and products will be installed, such as flooring and tiling etc.
This will be an exciting time for those on the self-build journey as all the details will begin coming together. Although, it is important to not rush this part of the works, as completing these stages effectively is key to successfully project managing a build.
So, here we have everything that you need to know for when starting this stage of your self-build project.
All the images in this article were taken during construction of Build It’s Self Build Education House.
This term can sometimes be a bit misleading, as the wind and watertight stage is often achieved well before the windows and external doors have been installed – most commonly with temporary polythene sheeting tacked over these openings, for instance.
Its real meaning is to denote the stage where the building structure has been erected – be it timber frame, SIPs or masonry construction – and the roof covering has been applied.
Adding weight to the roof by installing the covering over the felt and battens is important in helping the building to settle, particularly with timber frame systems, before making progress on the interior.
So, in this case, imagine that the main structure of your new dwelling is fully erected on site, the roof tilers are just finishing their work and the scaffolding is still in position around the building’s exterior.
We separate these two stages of internal fit-out because you will have multiple trades working internally who will need to make more than one planned visit over the course of your build. The most obvious ones who will separate their work in this way are the carpenter, the electrician and the plumber.
With a bit of flexibility, the carpenter is probably the only trade who could potentially work on a project from start to finish. The plumber and electrician, however, will inevitably be interrupted by some ongoing works from the carpenter and intervention of the internal wet trades (ie floor screeders and plasterers).
Other site operatives who fall into the same category must divide their work between first and second fix, including home automation specialists, mechanical ventilation and heat recovery (MVHR) installers, underfloor heating (UFH) engineers and any other supplier where part of their materials are to be buried behind wall, floor or ceiling surfaces.
This stage of works will usually be led by the carpenter, who will start laying floor boarding and installing non-load bearing internal partitions. If you’re building exclusively in masonry, then the bricklayers will have already laid their partition walls as they completed each floor level.
Regardless of the build system, once the interior layout is configured, the electrician, plumber and any other trades requiring infrastructure (such as smart homes and MVHR) will start installing their carcassing materials.
This will include copper and plastic pipework, cabling for each circuit etc. To carry out this work, the plumber will need to have identified the planned location of incoming mains services, the boiler (or other heat source), hot water cylinder and all of the kitchen, utility and bathroom layouts.
The electrician should have agreed power and lighting layouts with you (including socket and switch locations) as well as the position of the incoming electrical main and the consumer units.
Given the level of kit we try to cram into our properties these days, it’s well worth including a good-size plant room into your floor plan.
If space is at too much of a premium, then earmark a generous proportion of the utility room and/or the landing airing cupboard. If you are creating a plant room, then the walls in these areas should ideally be lined neatly with plywood (possibly pre-painted) so that wall fixings are straightforward and each trade has an opportunity to easily position their products with future maintenance access firmly in mind.
If the plant is divided between utility spaces and landing cupboards, these spaces will need to be lined with finished plasterboard – but a sheet of plywood behind will make fixings easier.
This is a vital stage for robust inspection and testing, as once the walls, floors and ceilings are closed up, access to the infrastructure will be very difficult. Strategically-located access hatches, especially for plumbing waste pipes, which can sometimes prove troublesome after handover and occupation, are incredibly helpful.
Once the electrician, plumber and specialist contractors have installed their carcass materials, the carpenter or plasterboard fixers will get back to work. They’ll lead on the completion of insulation installation (both thermal and acoustic), vapour control layers for airtightness, and wall/ceiling linings.
It’s at this point that the internal wet trades can get stuck in. For directly plastered blockwork, the plasters will need to install two coats to achieve the desired finish. If you’ve got for dry-lined wall surfaces using plasterboard, their work will be confined to a single skim coat (like the ceilngs).
Usually, plasterers will start at the top storey and work down. This provides an opportunity to install any screed required over underfloor heating (UFH) on the ground level. Timing is important here: the floor screed should be laid immediately after the UFH coils have been installed so there is no risk of these pipes being damaged from foot traffic.
Read More: Plastering Internal Walls
The combination of rigid insulation, underfloor heating and floor screed at ground floor level seems to have become the default specification for the majority of self build homes, but if you’re not interested in UFH then the screed could be dispensed with in favour of a floating floor of insulation and chipboard.
The key thing about the wet trades’ work is that it is both messy and, by definition, needs a period of time to dry out. It may take four to six weeks for a standard floor screed to cure and, if you are using a two-coat plaster system then this will also need several weeks to properly dry. This will, of course, be massively influenced by the time of year and general weather conditions.
The second fix stage is really rewarding, as this is when all of your beautiful products will be installed – including floors, internal doors, joinery mouldings, sockets and switches, sanitaryware and so forth. Therefore, throughout this stage it’s important to maintain top project management to decrease the likelihood of these products being damaged.
Remember to be organised, ensuring you have plenty of tape and either polythene or other floor protection and, if it’s muddy outside, that the contractors bring different shoes to wear indoors.
This stage will be a flurry of activity with progress simultaneously being made in every room. It’s great to see everything coming together, but there will be challenges to overcome. Here are the most common:
Availability of trades: as a result of either you or your second fix contractors being delayed, they may have taken some alternative work. Contractor availability and the prioritisation of your job over others will come down to your level of persuasion, communication and coordination.
Suppliers letting you down: this can and does happen, and is perhaps most common where the company you’re dealing with has outsourced the production of components to another firm. It’s rare for a domestic construction site to operate a just-in-time delivery programme. So, if there’s space on site, getting products delivered ahead of when they’re needed – and inspecting them on arrival – can prove sensible.
Quick Guide: Coordinating suppliers
Organising your suppliers for the first fix installation shouldn’t be too complex, as most of the materials needed will be quite generic and available from multiple merchant options.
Even the ducting for specialist ventilation systems should be quite straightforward to source, while the electrician and plumber will normally organise the supply of their carcassing products themselves, as they will ultimately take responsibility for getting the specification and sizes correct.
You will, however, want to exercise a much greater level of vigilance with second fix suppliers to ensure. At this stage, any potentially lengthy lead times must be properly anticipated and planned for in your project programme – otherwise they are likely to cause significant delays to follow-on trades.
Lack of time to acclimatise: some joinery items need to be left in their intended environment to properly adjust to the temperature To prevent shrinkage, your site will ideally be up to temperature ahead of all the second fix joinery being installed, so that products’ moisture content is good and stable as they’re being fixed.
Delays with replacements: where products have been damaged or delivered in the wrong sizes, replacements may take several weeks before being available. Whether it’s a door or a kitchen worktop, this could affect the sequence of your finishing works.
Theft: unfortunately, break-ins can result in stolen tools or materials. Good security is important right from the beginning, but never more so than when you have expensive finishing materials being delivered in the closing weeks of the programme.
The weather: by the second fix stage, the internal building environment inside the property should be warm and secure. But if you’re working in winter, prior to the heating going live, you may have difficulty in properly drying your building out following the wet trades’ work. Use heaters and dehumidifiers to keep you on track.
Last-minute changes: there are always good reasons for variations, but they will disrupt your programme and cost you in both time and budget. Where they are too frequent, you may also find that contractors can become slightly demoralised from constantly having to make changes, which could affect their work.
Utility companies: these suppliers are not generally known for their easy lead times. Their rigid requirements for quote acceptance and full payment may catch you by surprise given they’re likely to announce a three-month lead-in time from receipt of final instruction.
Don’t rush the decoration: the final trade on site apart from the cleaners and carpet/vinyl layers should be your decorator. They can make good progress by working in and amongst the other trades, but there’s a limit to this. All other contractors should be finished and off-site before their final sanding and the application of topcoats.
Moving forward with exterior works
When crafting your project programme, bear in mind there’s plenty of useful progress that can be made externally whilst the interior first and second fix works are commencing. Indeed, you will want to get the exterior finished as quickly as you can, and the scaffold struck (removed), so that logistics around the building are much more straightforward and you can stop paying the hire charges.
The scaffolding is required for window and door installation, however, so the timing of your window delivery will ultimately affect this. The carpentry team will also need to finish fascias and soffits, along with any barge board detailing (although the primary barge and fascia boards should usually be in position prior to the roofers commencing their work).
If you’re building in timber frame then you’ll have all of your external cladding materials to complete, which could comprise brickwork, external timber cladding, render or vertical tiling in any combination. All types of building will then need the guttering fixed, any external woodwork decorated and high-level light fittings/TV aerials installed before the scaffold can be removed.